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The application of Enzyme Wash in custom clothing
The application of Enzyme Wash in custom clothing
ENZYME WASH is a sophisticated washing process utilized within the garment factory sector, leveraging biological enzyme technology to enhance the overall performance of fabrics. This innovative approach focuses on achieving specific aesthetic and textural effects through the precise and controllable degradation of fiber structure, facilitated by the core component—cellulase.
I. Process Mechanism
1. Core component: Cellulase (enzyme) is used to selectively degrade
fabric fibers in an acidic environment with a pH of 4.5-5.5 and at a
temperature of 45°C - 55°C.
2. Mode of action: Enzyme molecules decompose the short fuzz on the
surface of cotton fibers and the fiber ends, reducing the hardness of the
fabric. At the same time, it promotes the shedding of dye molecules, achieving
mild fading.
II.Processing Procedure
1. Pretreatment:Usually, a general wash or rinse is carried out first to remove impurities and loose color from the fabric surface. This step is crucial for clothing design manufacturers, as it ensures the smooth progress of subsequent processing.
2. Enzyme Treatment Stage:Put the fabric together with the enzyme solution into a drum washing machine and roll it for 30 to 90 minutes. The specific duration needs to be adjusted according to the required degree of fading. This step is particularly crucial in the production process of custom clothing maker, as it can precisely control the fading effect to meet market demands. It also enhance the texture and style of custom jeans manufacturer.
3. Post-treatment:Terminate the enzymatic reaction through high-temperature water washing or chemical neutralization to prevent excessive damage to the fibers. This step is crucial for protecting the quality of the garments produced by garment factory, and it also helps fashion manufacturing companies maintain the international competitiveness of their products.
III.Core Effects
1. Visual presentation
(1) Fading: It creates a natural gradient effect of retro color fading,
which is different from the harsh feeling of chemical bleaching.
(2) Peach skin texture: After the fibers degrade, fine down forms on
the surface, presenting a matte texture similar to that of peach skin.
2. Enhanced touch: After degradation, the fabric structure becomes loose, achieving long-lasting softness and a skin-friendly feel.
IV. Application Scenarios
1.Denim Products: Widely utilized in products such as custom jeans, mens custom clothing, and custom jackets, combined with pumice for ENZYME STONE WASH to enhance the three-dimensional wear effect. These treatments are highly valued by wholesale clothing suppliers specializing in clothing design manufacturers.
2.Elastic Fabric Treatment: Suitable for blended fabrics containing spandex, reducing the wearing restraint caused by stiff fibers. This process is essential in the production of outwear and personalised sports clothing within apparel companies and garment factories, offering comfort and style to consumers while meeting the needs of clothing brand manufacturers.
V.Technological Advantages
1. Environmental friendliness: Compared with traditional stone washing
methods, it reduces the consumption of pumice stones and water waste.
2. Controllability: By precisely adjusting the enzyme concentration, temperature and time, the degree of fading can be controlled to avoid the risk of fabric damage.
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